Closed Circuit Vibrating Fluid Bed Drying Machine

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Closed Circuit Vibrating Fluid Bed Drying Machine

Fluidized Bed Dryer,Fluidized Bed Dryer manufacturer,Fluidized Bed Drying equipment

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Closed Circuit Vibrating Fluid Bed Drying Machine | Industrial Vibrating Dryer | Closed Loop Fluid Bed Dryer | Vibrating Drying Equipment

Closed Circuit Vibrating Fluid Bed Drying Machine

Experience superior vibrating fluid bed drying and solvent recovery with our Closed Circuit Vibrating Fluid Bed Drying Machine. This advanced industrial vibrating dryer features closed loop technology and efficient vibrating drying capabilities, delivering exceptional performance for pharmaceutical, chemical, food, and powder processing with efficient solvent recovery and environmental protection.

V
Vibrating
F
Fluid Bed
C
Closed Circuit
S
Solvent Recovery
Explore Closed Loop Vibrating Drying Solutions

Working Principle of Closed Circuit Vibrating Fluid Bed Dryer

Understand the advanced closed loop vibrating fluid bed technology of our Industrial Vibrating Drying Equipment, ensuring optimal solvent recovery and environmental protection through efficient vibrating drying technology.

1
Material Feeding
Wet materials are fed into the closed circuit vibrating fluid bed dryer through controlled feeding systems with precise material distribution for optimal vibrating drying conditions.
2
Vibrating Fluidization
Vibrating motion combined with hot gas flow creates intensive fluidization in the industrial vibrating dryer, ensuring uniform heat transfer and particle mixing.
3
Moisture Evaporation
Moisture and solvents evaporate rapidly from particle surfaces in the vibrating drying equipment through intensive heat and mass transfer processes.
4
Solvent Recovery
Solvent vapors are captured and recovered in the closed loop fluid bed dryer system, enabling solvent reuse while maintaining zero emissions operation.
5
Product Discharge
Dried products are discharged from the closed circuit vibrating dryer as free-flowing materials while recovered solvents are recycled back to the process.

Advanced Technical Features of Closed Circuit Vibrating Fluid Bed Dryer

Delivering superior performance through innovative closed loop design, efficient vibrating technology, and environmental protection for industrial drying applications.

Closed Loop Technology

Features advanced closed circuit design for complete solvent recovery and zero emissions operation. The closed loop fluid bed dryer ensures environmental compliance while maximizing solvent reuse efficiency and operational cost savings.

Vibrating Fluidization

Incorporates precision vibrating mechanism for enhanced fluidization and heat transfer. The industrial vibrating dryer provides superior particle mixing and uniform drying performance while reducing energy consumption.

Solvent Recovery Systems

Equipped with advanced condensation and recovery systems for maximum solvent reclamation. The vibrating drying equipment achieves high solvent recovery efficiency with automated operation controls.

Gentle Processing

Designed for gentle material handling preventing particle breakage and degradation. The closed circuit vibrating dryer maintains product integrity while achieving optimal moisture removal and quality preservation.

Environmental Protection

Features comprehensive emission control and environmental protection systems. The environmental vibrating dryer eliminates solvent emissions while meeting strict environmental regulations and sustainability requirements.

Versatile Closed Circuit Vibrating Fluid Bed Dryer Applications

From pharmaceutical powders to chemical processing, our closed loop vibrating drying equipment delivers exceptional results across diverse solvent recovery applications.

P

Pharmaceutical Industry

Ideal for pharmaceutical powder drying, API processing, and drug intermediate manufacturing. Our pharmaceutical vibrating dryer ensures gentle processing while maintaining product purity and meeting regulatory standards.

C

Chemical Processing

Perfect for chemical powder drying, fine chemical processing, and specialty chemical manufacturing. The chemical vibrating drying equipment provides efficient solvent recovery with environmental protection.

F

Food Processing

Excellent for food powder drying, ingredient processing, and specialty food manufacturing. The food vibrating dryer maintains product quality while achieving optimal moisture content and flowability.

M

Material Processing

Superior for various powder and granular material processing requiring gentle handling. The powder vibrating dryer provides uniform drying results while maintaining particle integrity and product specifications.

Exceptional Value from Closed Circuit Vibrating Fluid Bed Dryer

Maximize drying efficiency, solvent recovery, and environmental compliance with our advanced closed loop vibrating drying technology.

E

Enhanced Drying Efficiency

The closed circuit vibrating fluid bed dryer achieves superior drying performance through optimized vibrating fluidization. This industrial vibrating dryer significantly reduces processing time while maintaining consistent product quality.

S

Superior Solvent Recovery

Advanced recovery systems capture and recycle valuable solvents with high efficiency. The closed loop fluid bed dryer provides excellent solvent recovery while reducing operational costs and environmental impact.

G

Gentle Material Handling

Vibrating technology provides gentle processing preventing particle damage and degradation. The vibrating drying equipment maintains product integrity while achieving optimal drying results and quality preservation.

E

Environmental Compliance

Zero emissions operation ensures complete environmental compliance and sustainability. The closed circuit vibrating dryer eliminates solvent emissions while meeting strict environmental regulations and corporate sustainability goals.

Success Stories: Closed Circuit Vibrating Fluid Bed Dryer in Action

Partnering with leading companies to achieve excellence in vibrating fluid bed drying and environmental protection with our advanced closed loop drying solutions.

Pharmaceutical Manufacturer
API Processing
Project Challenge:

The client needed a pharmaceutical vibrating dryer for API processing that could achieve gentle drying while maintaining product purity and achieving high solvent recovery rates with environmental compliance.

Project Results:

• Achieved 98.5% solvent recovery efficiency
• Maintained API purity above 99.9%
• Achieved zero solvent emissions
• Reduced processing time by 35%

Chemical Company
Fine Chemical Processing
Project Challenge:

The facility required a chemical vibrating drying equipment for fine chemical processing that could handle sensitive materials while achieving maximum solvent recovery and environmental protection.

Project Results:

• Processed sensitive materials safely
• Achieved 97% solvent recovery
• Met all environmental standards
• Improved product quality consistency

Food Processing Company
Specialty Food Manufacturing
Project Challenge:

The company needed a food vibrating dryer for specialty food processing that could maintain product integrity while achieving optimal moisture content and meeting food safety standards.

Project Results:

• Maintained product integrity and quality
• Achieved optimal moisture content
• Met all food safety requirements
• Enhanced product flowability significantly

Comprehensive Service Support for Closed Circuit Vibrating Fluid Bed Dryer

From consultation to maintenance, ensuring optimal performance throughout your industrial vibrating drying equipment lifecycle.

1

Vibrating Drying Consultation & Design

Our expert engineers provide comprehensive technical consultation and custom closed circuit vibrating fluid bed dryer design services tailored to your specific solvent recovery and environmental protection requirements.

2

Professional Installation & Commissioning

Experienced installation team ensures proper closed loop fluid bed dryer setup and commissioning. Comprehensive operator training programs enable your team to achieve maximum efficiency from the vibrating drying equipment.

3

Preventive Maintenance & Spare Parts

Proactive maintenance programs and readily available genuine spare parts ensure minimal downtime for your industrial vibrating dryer. 24/7 technical support keeps vibrating drying operations running smoothly.

4

Process Optimization & Upgrades

Continuous process optimization services and technology upgrades help improve closed circuit vibrating dryer performance. Regular assessments ensure sustained optimal solvent recovery and environmental compliance.



Equipment Overview


  Closed Circuit Vibrating Fluid Bed Dryer Machine is a new type of drying (cooling) equipment improved and developed by our factory on the basis of absorbing foreign technology and integrating more than ten years' drying experience, which has been widely used in various industries. Fluid Bed Dryer not only has a good drying function, but also according to the needs of the process to complete the material granulation, cooling, spraying a small amount of liquid, screening and conveying and other processes.


  Closed circuit vibrating fluidized bed drying equipment is an improved hot air convection dryer. When working, the excitation force provided by the vibration motor or other ways, make the material jump forward on the air distribution plate, and at the same time, contact with the hot air fed under the distribution plate for heat and mass transfer. The lower box provides a stable air chamber with certain pressure for the bed. Adjust the induced draft fan to keep the upper part of the bed material in the upper box with micro-negative pressure to maintain a good drying environment and prevent the dust from leaking out. The air distribution board supports the material and makes the hot air distribution uniform.


Closed loop vibration fluidized bed drying equipment explosion risk solution measures


  Solve or reduce the organic solvents pesticide raw materials closed loop dryer in the drying process of the safety risks, from the explosion elements of analysis, the selection of inert gases, high flash point solvents to avoid the formation of explosive gases, devices, materials selection of metal conductive materials to eliminate static electricity; to take explosion-proof panels, automatic control and other measures to reduce the explosion of the hazards to people.


(1) organic solvent selection


  crystallization of pesticide raw materials, rinsing priority choice of water as a medium, if the API can not use water as a medium should be selected with a high flash point, high lower limit of gas explosion, the explosion limit of narrow solvents, to avoid drying the process of mixed gases can easily reach the explosive concentration, to improve the minimum ignition energy to reduce the risk of explosion.


(2) the use of inert gas nitrogen protection


  When selecting flammable and explosive liquids as solvents, drying medium should be selected inert gas nitrogen to effectively avoid the occurrence of an explosion. Nitrogen is safe and reliable, and at the same time, it avoids the oxidization and deterioration of easy-to-oxidize API in the drying process, and improves the quality of the products.


(3) Tail gas treatment equipment and dust bag


  Closed-circuit dryer material selection of high-quality stainless steel, air ducts, condensers, fans and other conductive materials such as galvanized steel tubes or stainless steel, dry boiling bed dust bag body material is mostly used fibers, easy to generate static electricity, through the addition of conductive anti-static fibers in the fiber weaving can be uniformly and quickly channeling static electricity, electrostatic electricity will not be accumulated, thereby eliminating the generation of sparks.


(4) Explosion-proof motor, electrical


  The induced draft fan and hopper mixing motor use explosion-proof motors, and the on-site control instrumentation adopts explosion-proof measures, and the explosion-proof level meets the explosion-proof requirements of explosive gases and explosive dusts. The electrical control cabinet and the device take isolation measures, and meet the provisions of the relevant distance from the explosion-proof area.


(5) Explosion-proof sheet


  In the organic solvent dryer body equipment set explosion-proof plate, explosion-proof plate effectively channel the energy generated when the explosion occurs, to avoid damage to the equipment system. The explosion-proof plate area should be based on the drying material drying medium, organic solvent characteristics, drying temperature and other factors, for organic solvent drying should also consider the occurrence of gas explosions and dust explosion superimposed on the situation.


(6) Anti-static grounding


  In the organic solvent drying process, there is a static phenomenon, rapid and uniform discharge of static electricity is essential. In the pipeline, equipment flange selection of special copper braided flange jumper, duct grounding line should be evenly spaced settings, equipment should be reliable equipotential grounding, and interconnected.


(7) Automation and interlocking control


  With the development of automation technology, the closed-circuit dryer can be operated by automation program from feeding to drying finished products, recording, alarming, controlling and adjusting the drying medium temperature, drying time, drying air volume and other indexes, and the automation control reduces the number of on-site personnel and effectively protects the safety of the operators. Through the setting of temperature, pressure and online gas detection concentration alarm can be early detection of the existence of safety risks; set up with the heating medium cut off, shutdown interlocking can be dealt with in a timely manner to prevent the expansion of safety hazards.


Closed loop vibration fluidized bed dryer performance characteristics


1, due to the application of vibration, can make the minimum fluidization gas speed, thus can significantly reduce the air demand, and then reduce the dust entrainment, supporting heat source, fan, cyclone separator, etc. can be correspondingly reduced specifications, the cost of complete sets of equipment will be a substantial reduction in the energy-saving effect is remarkable.


2, can easily rely on the adjustment of vibration parameters to change the material retention time in the dryer. Its piston flow operation reduces the requirements of uniformity and regularity of material size, easy to obtain uniform dry products.


3, vibration helps material dispersion, such as selecting the appropriate vibration parameters, the ordinary fluidized bed easy to agglomerate or produce ditch flow of materials may be smooth fluidization and drying.


4、Because there is no intense material return, the air velocity is lower than the ordinary fluidized bed, the material particles damage is small. For in the drying process requirements do not destroy the crystal shape or particle surface brightness requirements of the material *.


5, due to the application of vibration, will produce noise. At the same time, the life of individual parts of the equipment is shorter than other types of dryers.


Closed Circuit Vibrating Fluidized Bed Dryer Process Flow Chart






Jiangsu Fanqun Drying Firm Equipment Factory Co., Ltd. products sell well all over the country, exported to the United States, Japan and Southeast Asian countries, welcomed by domestic and foreign users, the market reputation is excellent, but also China's drying equipment in the professional manufacturer of larger, more varieties of better quality of enterprises.

 

Complete scientific and quality system Professional technical team and superb technology Sophisticated production equipment

The company has large laser cutting machine, large water cutting machine, large plasma cutting machine, large automatic welding machine, non-destructive testing, mass spectrometer planer, bending machine, shearing machine and other high-end manufacturing and processing and inspection equipment.

 

Perfect after-sales service system

Pre-sales services :To provide you with project design, process design, suitable for your machine and equipment selection program development, according to your special needs, design and manufacture of products, for your training of technical operators.

Services during sale :Accompany you through the acceptance of the equipment and assist in the development of construction plans and detailed procedures.

After-sales service :The company sends technicians to the site to guide equipment installation commissioning site and training operators.

Fluidized Bed Dryer,Fluidized Bed Dryer manufacturer,Fluidized Bed Drying equipment

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